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Web Coating

Blogmaster: Dr. Edward D. Cohen

29

The web coating process is a complicated, technically sophisticated process that has many basic modules, unwind roll, transport roll, prepare coating solution, coating application, dry coated film, online process control, optimize coating solution, and coating line process control. All of these are technically complex and must function together for an effective process and one module should not limit process capability.  It is also a process in which the US has excellent rapidly advancing technology that continues to produce products that are globally competitive.

A key reason for the growth and maintenance of this technology is the availability of continuing education programs that train new participants in the fundamental principles of the technology and provide current participants with information o the latest technology developments and information

AIMCAL has been a leader in providing educational by providing four different approaches, Continuing Education Courses, Webinars, CEMA Fundamentals Seminars and Blogs:

The AIMCAL Continuing Education Course Program stated in 2002, with the following 15 courses:

            • Web Handling
            •Technical Management
            •Introductory courses on Vacuum Coatings Film Substrates and Web Coating
            • Intermediate courses Coating Solutions, Gravure Coating
              and Radiant Heat in the Web Dryer

This program has been run every year since 2002 and has evolved into the current Converting School Program of 14 courses. For a list of currently scheduled courses see   http://www.aimcal.org/events/converting-school.aspx

The CEMA section of AIMCAL also presents yearly seminars on Web Converting Technology.  These seminars give an introduction to all phases of the basic converting process technology. These are 2-day seminars on the following topics:

            • Coating & Laminating Fundamentals for Convertors
            •  Slitting& Rewinding Fundamentals for Convertors

For a list of currently scheduled CEMA Seminars see www.aimcal.org/events/cema-fundamentals-seminars.aspx

The third AIMCAL educational activity is the Webinar series, which presents lectures on a wide variety of Web Coating Technologies. Among the topics presented are starting in 2009 were:

            • Increasing Energy Efficiency in the Web Coating Process
            • New Automatic Inspection Technology, The Confluence of Lasers and Cameras
            • Role of Modeling in the Coating and Drying Process

To see currently scheduled Webinars go to: www.aimcal.org/technical-resources/webinars.aspx

There are also several AIMCAL Blog, Websites that contains technical information provided by the by AIMCAL Technical Advisory Panel members. Specific Blogs are:

            • Vacuum Web Coating
            • Web Coating
            • Web Handling & converting
            • Substrate secrets
            • Drives for Web Handling

Comments

Wednesday, February 29, 2012 5:08 AM
I agree with you that web coating process is a complicated. But it will become easy with proper training. It is good to know that AIMCAL is providing ontinuing education programs. This program will help in growth and maintenance of this technology. Simply appreciable.

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Blogmaster

Edward Cohen photo

Dr. Edward D. Cohen

Dr. Cohen is a technical consultant in all aspects of the web coating process. His expertise includes thin film coating and drying process development, coating application and drying of thin films, polyester base development, film defect mechanisms, formulating coatings, image analysis techniques for characterizing coating films and litigation support.

He has over 45 years experience in coating research and manufacturing technology with the DuPont Company and as a technical consultant to the converting and composites industries

He has extensive publications in the field and has co-authored several books: Modern Coating and Drying Technology, Coating and Drying and Defects: Troubleshooting Operating Problems, and chapters in Kirk-Othmer Encyclopedia of Chemical Technology and Water and Solvent Based Coating Technology. His honors are the John Tallmadge Award for Contributions to Coating technology, the AIMCAL President's award in recognition of Meritorious Service to AIMCAL and the Converting Industry, and the ISCST Founders Award. He was the founding president of the ISCST. He has a Bachelor of Science in Chemical Engineering from Tufts University and a Ph.D. in Physical Chemistry from the University of Delaware.