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Drives for Web Handling

Blogmaster: Clarence Klassen

16

Induction motors are the simplest motors to manufacture. The rotor is made of a shaft with a sandwich of steel layers (laminations). The laminations have a ring of punchings. When aluminum or copper is cast into the punchings, a conductive cage called a squirrel cage results. That is all that is required for the electrical/magnetic circuit in the rotor.

The stator needs 3 phase poles with copper windings. If there are 2 poles, the motor will turn near 3600 RPM (3000 RPM) at 60H (50 Hz). A 4 pole motor will rotate near 1800 RPM. A 6 pole motor will rotate near 1200 RPM.

I use the word near since induction motors always slip. The rotor has no magnetizing current induced unless it is slipping with respect to the magnetic field in the stator. Typically the rotor slips by 50 RPM, depending on the load on the motor.

Be sure to specify the motor for variable speed drive duty. Insulation is upgraded for Pulse Width Modulated (PWM) inverter duty. In addition, separate ventilation is required for variable speed motors to ensure adequate air flow.

Posted in: Definitions, Design

Comments

Thursday, February 09, 2012 8:19 AM
This is really very nice information of induction motors. We have some knowledge about its structure as it had part of our syllabus. This blog increased our knowledge about induction motor.
Wednesday, March 14, 2012 8:51 AM
I am a fluid power engineer and i was always confused about 3 phase supply and induction motors. Hats off for teaching a complicated subject in a easy and understandable way :)

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Blogmaster

Clarence Klassen photo

Clarence Klassen

President. Designated Consulting Engineer with Professional Engineers Ontario (PEO). KlassENgineering was incorporated in 1999. Clarence applies 31 years in the Pulp and Paper industry to solving problems with drives for web handling. He has 10 years experience as a drives engineer with GE Canada and 10 years experience with Opcode Systems Inc., a PLC and Drives Systems Integrator. Much of Clarence's experience was gained in onsite installation of new equipment and troubleshooting of existing equipment. KlassENgineering performs Pre-Start Health and Safety Reviews as required by the Ontario Ministry of Labour.