Jerry Brown, a long time contributor to web handling, recently inquired about the use of pancake motors in web handling. I have not run into them in my experience.
Pancake motors are thin as a pancake (slight exaggeration) and have a large diameter. You may have seen them in some electric lawn mowers or automatic vacuum machines. The pancake shape by itself has no advantage for mounting the motor in web handling equipment. The shape however allows more poles to be put into the motor. More poles results in a slower base RPM for the motor.
In many web handling lines, the motor RPM is not well matched to the roller RPM. Speed reducing gears are required with ratios from 2 to 20 to 200. A slower motor would eliminate the gear and problems associated gears including lubrication, cooling, backlash and mechanical resonances.
I expect that pancake motors will be more expensive than equivalent 4 pole motors and harder to source. This is because there is a cost for each pole. Also, for equal power, a slow motor provides more torque – requiring a larger shaft. In addition, pancake motors have low production rates.
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President. Designated Consulting Engineer with Professional Engineers Ontario (PEO). KlassENgineering was incorporated in 1999. Clarence applies 31 years in the Pulp and Paper industry to solving problems with drives for web handling. He has 10 years experience as a drives engineer with GE Canada and 10 years experience with Opcode Systems Inc., a PLC and Drives Systems Integrator. Much of Clarence's experience was gained in onsite installation of new equipment and troubleshooting of existing equipment. KlassENgineering performs Pre-Start Health and Safety Reviews as required by the Ontario Ministry of Labour.
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